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Manufacturing service

Reverse Engineering Services

Physical sample review, dimensional capture, CAD reconstruction, and manufacturing drawing preparation.

  • Physical sample review
  • Dimensional capture and 3D scanning
  • CAD reconstruction
  • Manufacturing drawing preparation
Structured-light scan of a cast housing compared with reconstructed CAD geometry
Dimensional capture and CAD reconstruction for replacement, redesign, and manufacturing review.

Service overview

Turn physical sample evidence into controlled manufacturing data.

Reverse engineering supports replacement, redesign, supplier transition, and documentation projects when usable CAD or drawings are incomplete. The work may combine manual measurement, 3D scanning, feature analysis, CAD rebuilding, and drawing preparation.

A scan captures surface shape but does not automatically define design intent. Functional datums, fits, nominal geometry, wear, damage, material, finish, and mating interfaces must be interpreted before a manufacturable model is released.

Physical aluminum housing beside multi-view CAD reconstruction, wireframe model and 3D scanner

Multi-angle CAD reconstruction and dimensional verification using captured sample geometry.

Key capabilities

Process planning connected to the drawing and end use.

The manufacturing route is reviewed around geometry, material behavior, critical features, appearance, inspection, and downstream assembly.

01

Physical sample review

02

Dimensional capture and 3D scanning

03

CAD reconstruction

04

Manufacturing drawing preparation

Typical parts

Parts commonly reviewed for reverse engineering.

Replacement housings
Machine components
Legacy brackets
Covers and guards
Jigs and fixtures
Cast or molded bodies
Mating interfaces
Redesigned assemblies

Industries

Applications supported across engineering teams.

Materials

Material options linked to technical guidance.

Surface Finishes

Surface Finishes reviewed for material and application fit.

Tolerances and design guidance

Define what is functionally critical.

The achievable accuracy of reconstructed data depends on sample condition, access, surface reflectivity, measurement method, scan resolution, datum interpretation, and whether worn or damaged geometry must be restored to nominal intent.

DG 01

Provide the physical sample, mating parts, and known functional requirements where possible.

DG 02

Identify worn, damaged, or intentionally modified areas.

DG 03

Define the required deliverable: scan mesh, solid model, drawing, or manufacturing-ready package.

DG 04

Approve reconstructed datums and critical interfaces before manufacturing release.

Quality assurance

Inspection planning starts with the drawing.

Inspection points are selected from the controlled drawing, functional risk, process behavior, appearance criteria, and documentation requested for the project.

QC 01

Sample identity and condition record

QC 02

Measurement and scan coverage review

QC 03

CAD-to-sample comparison

QC 04

Drawing, revision, and manufacturing-readiness check

CMM inspection supportOptical measurement supportCalipers and micrometersThread and pin gaugesInspection documentation support

Manufacturing workflow

A controlled route from RFQ to shipment.

The exact route changes with process and project risk, but each stage keeps the approved drawings and requirements in view.

  1. 01

    Sample and objective review

    Record the part condition, intended use, known interfaces, and deliverables.

  2. 02

    Dimensional capture

    Use appropriate manual measurement or scanning for accessible geometry.

  3. 03

    CAD reconstruction

    Rebuild nominal features, datums, and design intent with comparison checks.

  4. 04

    Approval and manufacturing review

    Confirm data, prepare drawings, and review the selected production process.

Related case study

A structured project type, not an invented customer story.

FAQ

Reverse Engineering questions from engineering and sourcing teams.

What should I provide for a reverse engineering quotation?

Send a 3D CAD file when available, a 2D drawing for critical dimensions and tolerances, material, quantity, finish, inspection, and delivery requirements. An engineer reviews the package before quotation.

Can Kewei work from a physical sample without CAD?

Yes. Share clear photos, overall size, sample condition, application, mating parts, material information, required quantity, and the physical sample when practical so the capture approach can be reviewed.

Does a 3D scan produce a manufacturing-ready model automatically?

No. Scan data normally requires cleanup, alignment, feature interpretation, nominal-geometry reconstruction, and drawing review before it becomes controlled manufacturing data.

How is lead time determined?

Lead time depends on geometry, material availability, quantity, tooling or setup requirements, surface finishing, inspection, and delivery needs. Timing is reviewed with the quotation rather than presented as a fixed promise.

Start your RFQ

Upload your drawings and receive an engineer-reviewed quotation.

Share the process, material, quantity, finish, tolerance, and delivery requirements. contact@kewei-kw.com / +86-13929495765

Upload Project Files
Request an Engineer-Reviewed Quote