Material：8407

Tolerance: ±0.01mm

Description:  Die casting is a highly efficient and versatile manufacturing process used to produce intricate and high-quality metal components with excellent dimensional accuracy and surface finish. It involves the injection of molten metal, typically aluminum, zinc, or magnesium, into a reusable steel mold called a die under high pressure. The molten metal fills the mold cavity, solidifies rapidly, and is then ejected to create the final part.

All orders are shipped by Air freight or sea freight, either using your shipping account or ours. Delivery normally takes 15 to 20 business days.

Product details description：

The die casting process begins with the preparation of the die, which consists of two halves: the fixed half (or the "cover die") and the moving half (or the "ejector die"). These halves are precision-machined to create the desired shape and dimensions of the component. The die is designed with complex channels and cavities, known as runners and gates, which facilitate the flow of molten metal into the mold cavity.

During the die casting process, the die is securely clamped together, and the molten metal is injected into the die under high pressure using a piston or a plunger. The high pressure ensures that the molten metal fills the mold cavity completely and accurately replicates the intricate details and features of the die.

Once the molten metal solidifies, the die is opened, and the ejector pins push the solidified part out of the mold. The part is then trimmed or further processed to remove any excess material, such as flash or sprues.

Die casting offers several advantages. It allows for the production of complex geometries, thin walls, and intricate details that are difficult to achieve with other manufacturing processes. The high-pressure injection ensures excellent surface finishes and dimensional accuracy, resulting in parts that require minimal post-processing.

The process also offers high production efficiency and repeatability, making it suitable for large-volume production runs. The rapid solidification of the molten metal enables short cycle times, allowing for quick turnaround and cost-effective manufacturing.

Die casting is widely used in various industries, including automotive, aerospace, electronics, and consumer goods, where lightweight, durable, and precise components are required. The versatility of die casting allows for the production of a wide range of part sizes and complexities, from small intricate components to large structural parts.

The choice of material in die casting depends on the specific requirements of the application. Aluminum alloys are commonly used for their lightweight properties, excellent strength-to-weight ratio, and corrosion resistance. Zinc alloys offer good casting properties and are ideal for parts that require intricate details. Magnesium alloys are lightweight and provide excellent strength.

By utilizing the die casting process, manufacturers can achieve high-quality metal components with exceptional dimensional accuracy, surface finish, and production efficiency. The process enables the production of complex parts in large volumes, making it a preferred choice for many industries.

All orders are shipped by Air freight or sea freight, either using your shipping account or ours. Delivery normally takes 15 to 20 business days.