Material：ABS

Process：Vacuum Casting

Tolerance: ±0.1mm

Description: Widely used in the automotive component field, these wear-resistant ABS plastic vacuum casting products are manufactured using the vacuum casting process. The material chosen is ABS plastic, renowned for its exceptional wear resistance. The tolerance is controlled within ±0.1mm to ensure the precision and stability of the parts.

All orders are shipped by DHL,UPS,or FedEx, either using your shipping account or ours. Delivery normally takes 3 to 4 business days.

Product details description：

ABS plastic vacuum casting is a manufacturing process used to produce functional prototypes or low-volume production parts using Acrylonitrile Butadiene Styrene (ABS) plastic material. This process involves creating a silicone mold from a master pattern and then injecting liquid ABS resin into the mold under vacuum conditions to achieve accurate and detailed replicas.

The ABS plastic vacuum casting process begins with the fabrication of a master pattern. This pattern can be created using various techniques, such as CNC machining or 3D printing, and it serves as the basis for creating the silicone mold. The master pattern is carefully designed and manufactured to ensure precise replication of the desired part geometry.

Next, a silicone mold is created by pouring liquid silicone rubber around the master pattern. Once the silicone rubber cures, it forms a flexible mold that captures all the intricate details of the master pattern. The mold is then carefully cut and separated to remove the master pattern, leaving behind a cavity that matches the desired part geometry.

The liquid ABS resin is prepared by mixing the ABS material with a curing agent or catalyst. The mixture is then degassed to eliminate any trapped air bubbles that could impact the quality of the cast parts. The prepared resin is poured into the silicone mold, and a vacuum chamber is employed to remove any remaining air, ensuring complete and consistent resin infiltration.

The mold is placed in an oven or heated chamber, where the ABS resin cures and solidifies. Once fully cured, the mold is cooled, and the solidified ABS part is removed from the mold. The part may undergo additional post-processing steps, such as trimming, sanding, or surface finishing, to achieve the desired final appearance and functionality.

ABS plastic vacuum casting offers several advantages. Firstly, it allows for the production of highly accurate and detailed parts with complex geometries. The silicone molds faithfully replicate the intricate features and surface textures of the master pattern, resulting in parts that closely resemble the intended design.

Secondly, ABS plastic is a versatile and durable material with excellent mechanical properties. It exhibits good strength, impact resistance, and dimensional stability, making it suitable for a wide range of functional applications. The cast ABS parts can withstand various environmental conditions and mechanical stresses, offering reliable performance.

Furthermore, ABS plastic vacuum casting enables the production of small to medium quantities of parts economically. The silicone molds can be used multiple times, allowing for efficient production without the need for expensive tooling or equipment typically associated with traditional manufacturing methods.

Additionally, ABS plastic can be easily post-processed and finished to achieve desired aesthetics or functional requirements. It can be painted, coated, or treated to enhance the appearance and surface characteristics of the cast parts.

By utilizing ABS plastic vacuum casting, you can benefit from the production of high-quality prototypes or low-volume production parts that exhibit accurate replication, mechanical strength, and design flexibility. It is a cost-effective and efficient manufacturing process suitable for various industries, including automotive, consumer goods, electronics, and industrial applications.

All orders are shipped by DHL,UPS,or FedEx, either using your shipping account or ours. Delivery normally takes 3 to 4 business days.